CFQG-SK-100
Chuangfeng
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This automated paper core cutter represents the pinnacle of modern converting technology, designed to transform raw parent tubes into perfectly sized, flawlessly edged components for your downstream packaging lines. When operating on the factory floor, the machine hums with a steady, rhythmic precision, a testament to its robust servo-driven architecture and heavy-duty steel framework. By utilizing a sophisticated shaftless design, it eliminates the cumbersome mechanical constraints of traditional cutters, allowing the paper tube to rotate smoothly against stationary, razor-sharp tungsten steel blades. This unique cutting dynamic ensures every single finished core emerges with a pristine, smooth edge, completely free of burrs, dust, or jagged tearing that could disrupt delicate film winding or tape application. Operators will appreciate the highly intuitive touch screen interface and the quiet efficiency of the automated feeding mechanism, which seamlessly handles heavy parent tubes without manual lifting. Ultimately, this equipment is not just a cutting tool; it is a comprehensive solution for upgrading production capacity, minimizing material waste, and delivering the flawless tactile quality that high-end packaging markets demand.
Understanding the exact technical capabilities of your production equipment is crucial for seamless facility integration. The following table outlines the precise engineering specifications and operational parameters of our shaftless paper core cutter. These figures represent the baseline performance metrics, ensuring your production line achieves maximum throughput with uncompromising accuracy.
Model No | CFQG-SK-100 |
Cutting Diameter | 50-152mm (Change mandrel shaft/mold to switch) |
Cutting length | 5-2000mm (Min 5mm, set directly on touch screen) |
Cutting thickness | 3-15mm (Customizable to 18mm and 20mm) |
Tube loading & unloading | Automatically tube feeding & removing |
Cutting blade | Two Circular Blades (Tungsten steel) |
Shaft | Shaftless |
Control System | PLC controller + touch screen man-machine interface |
Drive System | Servo motor synchronism tracking cutting system |
Power supply | 380V (Transformer available upon customer request) |
Operator Required | Only 1 person |
Suitable Materials | Fiber paper tube, OPP film paper tube, Tape paper tube, etc. |
Upgrading your facility with this advanced cutting machinery introduces a new standard of operational excellence. This machine is engineered to eliminate common bottlenecks in core preparation, delivering consistent, high-quality results shift after shift.
Flawless Edge Finish: The specialized tungsten steel circular blades slice through thick cardboard with surgical precision, leaving a smooth, clean edge that prevents material snagging during downstream rewinding processes.
Intelligent Length Management: The advanced control system allows a single parent tube to be automatically partitioned into multiple different lengths without stopping the machine, maximizing material yield and reducing waste.
Tool-Free Adjustments: Changing the cutting length requires zero mechanical adjustments to the knife position; operators simply input the new dimensions into the digital interface.
Labor Optimization: By automating the heavy lifting of tube feeding and the repetitive task of unloading, a single operator can oversee the entire cutting station alongside other duties.
Modern manufacturing demands intelligent solutions that reduce reliance on manual intervention and eliminate human error. This equipment integrates top-tier electronic controls to create a highly autonomous production environment.
Intuitive Touch Screen Interface: The high-resolution human-machine interface (HMI) allows operators to input cutting parameters instantly, eliminating the trial-and-error associated with manual dial adjustments.
Advanced PLC Brain: A robust programmable logic controller orchestrates every movement, ensuring perfect synchronization between the feeding mechanism, the rotating chuck, and the cutting blades.
One-Touch Operation: Once the parent tube is loaded into the staging area, the system takes over, feeding, cutting, and ejecting the finished pieces in a continuous, uninterrupted cycle.
Drastic Labor Reduction: The fully automatic loading and unloading architecture means your facility can reallocate valuable human resources to more critical tasks, significantly lowering operational overhead.
The dimensional accuracy and physical quality of your paper cores directly impact the perceived value of your final rolled products. We engineered this cutter to deliver unparalleled accuracy and a premium tactile finish.
Servo-Driven Synchronization: The servo motor tracking system ensures the blade engages the paper tube at the exact micro-second required, maintaining strict dimensional tolerances across thousands of consecutive cuts.
Stationary Blade Dynamics: Unlike traditional rotary cutters, only the paper tube rotates during the cutting phase. The blade and shaft remain fixed, which drastically reduces vibration and prevents blade deflection.
Tungsten Steel Superiority: Equipped with ultra-hard tungsten steel circular blades, the machine slices cleanly through dense fiber and industrial adhesives without crushing or deforming the tube wall.
Premium Application Readiness: The resulting smooth, dust-free edges are perfectly suited for high-grade applications, including delicate OPP films, specialized industrial tapes, and sensitive foil winding.
Agility is key when responding to diverse client orders and shifting market demands. This machine adapts rapidly to changing production schedules, handling a vast array of core sizes with minimal downtime.
Broad Diameter Range: Effortlessly process cores ranging from 50mm to 152mm in diameter. Switching between different inner diameters is as simple as swapping the central mandrel shaft mold.
Extreme Length Versatility: Whether you need ultra-narrow 5mm tape cores or massive 2000mm industrial winding tubes, the system handles the entire spectrum with equal precision and speed.
Heavy-Duty Thickness Capability: Standard operation covers tube walls from 3mm to 15mm, with custom engineering available to conquer exceptionally thick 18mm and 20mm cardboard cores.
Dynamic Multi-Cutting: Program the system to cut a single long parent tube into varying lengths sequentially, perfectly accommodating mixed-order runs without stopping to reconfigure the machine.
Industrial machinery must withstand the rigors of continuous, heavy-duty operation. We construct our equipment using premium materials and globally recognized components to ensure decades of reliable service.
Customizable Component Brands: To align with your facility's existing maintenance protocols, core electrical parts including the Motor, Inverter, PLC, and Touch Screen can be sourced from your preferred international brands.
Rigid Frame Architecture: The heavy-duty steel chassis absorbs operational vibrations, ensuring the cutting mechanism remains perfectly aligned even during high-speed, continuous 24/7 shifts.
Wear-Resistant Tooling: The specialized tungsten blades maintain their incredibly sharp edge far longer than standard steel, significantly extending the intervals between necessary blade replacements.
Low Maintenance Design: The shaftless configuration naturally reduces the number of moving mechanical parts susceptible to wear and tear, lowering your long-term maintenance overhead and preventing unexpected downtime.
Protecting your workforce and adapting to your specific facility requirements are our top priorities. We offer extensive customization options to tailor the machine perfectly to your operational environment.
Comprehensive Safety Guarding: Optional heavy-duty safety covers can be installed around the primary cutting zone, physically isolating the high-speed blades to protect operators and comply with strict international workplace safety standards.
Flexible Power Configurations: While the standard machine operates on a robust 380V industrial power supply, we can seamlessly integrate high-efficiency transformers to match your specific regional voltage requirements.
Tailored Operational Modes: Depending on your budget and production volume, this equipment is available in fully automatic configurations, or can be scaled down to semi-automatic or manual variants.
Deep OEM/ODM Capabilities: Our engineering team works directly with your technical staff to modify structural dimensions, upgrade software interfaces, or enhance cutting capacities for specialized applications.
Investing in heavy machinery requires absolute confidence in the manufacturer's ability to provide long-term support. Partnering with us means gaining a dedicated technical ally for the lifespan of your equipment.
Two Decades of Manufacturing Excellence: With over 20 years of dedicated experience in engineering paper tube and core machinery, our factory possesses the deep technical heritage required to build flawless equipment.
International Quality Certification: Every machine that leaves our production floor is rigorously tested and adheres to strict CE certification standards, guaranteeing reliable and safe operation in any global market.
Comprehensive Warranty Protection: We stand behind our craftsmanship with a solid 12-month quality guarantee, ensuring your investment is fully protected against any manufacturing defects.
Rapid Global Support: Our dedicated technical support team provides immediate remote video assistance for troubleshooting, alongside a streamlined global supply chain for rapid delivery of replacement molds and tungsten blades.
Selecting the right equipment supplier is a critical decision that impacts your entire production ecosystem. We deliver more than just machinery; we deliver a sustainable competitive advantage.
Direct Manufacturer Pricing: By sourcing directly from our state-of-the-art facility, you bypass intermediary markups, securing premium industrial equipment at highly competitive investment levels.
End-to-End Solution Provider: Beyond core cutters, we manufacture a complete ecosystem of converting machinery, including paper straw makers, jumbo slitting rewinders, and core making machines, allowing you to source your entire production line from a single, reliable partner.
Proven Global Track Record: Our machinery is currently powering production lines across the globe, trusted by leading packaging manufacturers for its relentless reliability and superior output quality.
Consultative Engineering Approach: We do not just sell off-the-shelf products. Our engineers analyze your specific material types, production volumes, and facility constraints to recommend and custom-build the exact solution you need to maximize profitability.
Review our most frequently asked technical questions to understand how this high-precision equipment integrates into your specific production workflow.
The machine is engineered for extreme precision and can reliably cut paper cores down to a minimum length of 5mm. This makes it exceptionally ideal for specialized tape, label rolls, and narrow-width film applications where tight tolerances are mandatory.
Adjusting the cutting length is completely digital and tool-free. The operator simply inputs the desired length into the PLC touch screen interface, and the servo motor system automatically calibrates the cutting position. There is absolutely no need to manually adjust the physical cutting knife.
Yes. The standard configuration effortlessly slices through core thicknesses ranging from 3mm to 15mm. For heavy-duty industrial applications, we offer customized engineering upgrades to smoothly accommodate ultra-thick cores of 18mm and 20mm without stalling the motor.
Switching between different parent tube diameters (from 50mm up to 152mm) is a straightforward process. It only requires changing the central mandrel shaft (mold) to match the new inner diameter of your paper tube, allowing for quick changeovers between different product runs.
The standard equipment is built for a 380V industrial power supply. However, we routinely customize the electrical components or provide integrated transformers prior to shipping to ensure seamless, plug-and-play compatibility with your specific regional power requirements.
No. Thanks to the fully automatic tube feeding and unloading system, the machine operates autonomously once the parent tubes are loaded into the staging area. A single operator can easily manage this cutter while simultaneously overseeing other equipment on the factory floor, maximizing your labor efficiency.
