Fit for making aluminum foil tube for potato chip can,tea& salty packing tube and DTY tube .
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Step onto the production floor, and the CFJG-20 immediately commands attention with its robust, heavy-duty industrial frame finished in a sleek, corrosion-resistant coating. When activated, the machine operates with a reassuring, rhythmic hum, a testament to its precisely engineered internal mechanics and vibration-dampening architecture. You can visually trace the smooth, continuous flow of kraft paper as it is rapidly wound, glued, and seamlessly heat-sealed, emitting a faint, crisp scent of heated adhesive setting into a rigid bond. The tactile feedback of the finished paper tubes reveals a flawlessly smooth exterior and incredibly rigid structural integrity, completely free of frayed edges or uneven seams.
Designed specifically to eradicate bottlenecks in continuous manufacturing environments, this equipment directly addresses the critical need for high-speed, flawless core production. By automating the most labor-intensive aspects of tube forming and cutting, it allows facility managers to reallocate human resources while dramatically scaling up daily output without sacrificing dimensional accuracy. The integration of intelligent controls ensures that every operational phase, from initial paper feed to final extrusion, is executed with absolute mechanical precision, transforming raw paper rolls into premium packaging assets.
Parameters | Details |
|---|---|
Model | CFJG-20 |
Tube Diameter | 20-100mm |
Thickness | 1-5mm |
Length | 100-1200mm |
Blades | 5 blades (Standard) |
Production Speed | 1-30m/Min |
Control System | PLC Control with Touch Screen |
Voltage | 380V / 3phase / 50Hz (Customizable) |
Machine Dimension | 5600*2250*2170mm |
Machine Weight | 3200 Kg |
The architectural brilliance of this machinery lies in its ability to merge high-velocity output with meticulous detailing. Every component has been selected and integrated to ensure that your production lines run seamlessly, minimizing material waste and maximizing operational uptime.
Advanced Heat Sealing Integration: Fuses the paper layers with optimal thermal distribution, creating a bond that withstands immense crushing forces during transit or storage.
Dual-Head Winding Mechanism: Balances the tension flawlessly across the paper webs, preventing tearing and ensuring a perfectly cylindrical shape every single time.
Synchronized Multi-Blade Array: Executes clean, razor-sharp cuts simultaneously, eliminating the need for secondary trimming processes and keeping the production line moving.
Vibration-Absorbing Chassis: Constructed from high-grade cast iron and welded steel to maintain absolute stability even at maximum rotational speeds, protecting delicate internal sensors.
Time is the most valuable asset in any large-scale manufacturing facility. This equipment is engineered to accelerate your output capabilities dramatically, ensuring you can meet tight deadlines and large volume requirements effortlessly. The integration of advanced synchronous cutting means the machine never has to pause or slow down during the separation phase.
High-Speed Continuous Winding: Achieves an impressive operational velocity ranging from 1 to 30 meters per minute, instantly elevating your daily output metrics.
Simultaneous Multi-Tube Processing: The sophisticated multi-blade system allows for the creation of several smaller tubes from a single master roll in one continuous motion.
Reduced Cycle Times: By combining winding, heat sealing, and cutting into a single, uninterrupted workflow, the overall production cycle is drastically shortened.
Optimized Material Throughput: The automated feeding and tensioning systems ensure that raw paper rolls are consumed efficiently, minimizing changeover delays and maximizing active running time.
Consistency is the hallmark of premium packaging components. This machine eliminates human error and mechanical drift through state-of-the-art digital control systems, ensuring that the first paper tube produced is identical to the ten-thousandth. The precision engineering guarantees that every cut is sharp, clean, and exact.
Servo-Motor Driven Accuracy: Utilizes high-response servo motors to manage the cutting carriage, guaranteeing that length tolerances are kept to absolute minimums across massive batches.
CNC System Integration: The Computer Numerical Control logic continuously monitors and adjusts the cutting parameters in real-time for flawless uniformity.
Pristine Edge Finishing: The synchronized blades slice through the thickest paper walls without causing crushing, delamination, or burrs on the tube ends.
Waste Reduction Protocol: By adhering strictly to programmed dimensions, the machine significantly lowers the rate of rejected products, optimizing raw material usage and boosting profitability.
Industrial environments demand equipment that can withstand relentless, round-the-clock operation. Constructed with a heavy-duty framework and premium internal components, this machinery is an investment in long-term reliability. It is built to resist wear, tear, and the intense mechanical stresses of high-volume manufacturing.
Heavy-Duty Structural Integrity: The substantial 3200 Kg machine weight provides a massive, stable foundation that entirely absorbs operational vibrations, extending the lifespan of moving parts.
Premium Electrical Components: Core elements such as motors, inverters, and the PLC can be configured with internationally recognized brands, ensuring exceptional electrical stability and safety.
Wear-Resistant Tooling: The cutting blades and winding mandrels are forged from hardened alloys, requiring less frequent sharpening or replacement compared to standard tooling.
Low Maintenance Architecture: Designed with accessible lubrication points and modular components to make routine servicing swift and highly efficient for your maintenance crew.
Transitioning to automated production should not require a steep learning curve. This equipment bridges the gap between complex mechanical operations and intuitive human control. By automating the most intricate steps of tube formation, it drastically reduces the physical and cognitive load on your floor operators.
Intuitive Touch Screen Interface: The central control panel features a high-resolution, responsive display that allows operators to input dimensions and speeds with a few simple taps.
Smart PLC Logic: The programmable logic controller automates the synchronization between the winding speed and the cutting carriage, requiring minimal manual intervention once the cycle begins.
Automated Gluing and Sealing: The machine precisely regulates adhesive application and heat distribution, eliminating the mess and inconsistency associated with manual gluing processes.
Simplified Operator Training: The straightforward interface and automated fail-safes mean new staff can be brought up to speed quickly, lowering onboarding expenses and reducing operational bottlenecks.
Market demands shift rapidly, and your production floor must be agile enough to adapt. This machine is highly versatile, capable of producing a vast array of core sizes and thicknesses to serve diverse industrial sectors. Whether you are supplying the textile, printing, or daily consumer goods markets, this equipment adjusts to your needs.
Broad Diameter Range: Seamlessly adjusts to produce tubes with inner diameters ranging from a compact 20mm up to a substantial 100mm, covering a wide spectrum of packaging requirements.
Variable Wall Thickness: Capable of handling delicate 1mm walls for lightweight applications or robust 5mm walls for heavy-duty industrial cores that require maximum crush resistance.
Adjustable Length Parameters: The cutting mechanism can be programmed to slice tubes as short as 100mm or as long as 1200mm in a single, continuous pass.
Cross-Industry Application: Perfectly suited for creating toilet paper cores, textile yarn bobbins, tape cores, and protective packaging cylinders for fragile goods.
No two manufacturing facilities operate in exactly the same way. Recognizing this, we offer extensive modification options to ensure the machinery integrates flawlessly into your existing infrastructure. From electrical configurations to specific mechanical tweaks, the equipment is tailored to your exact operational blueprint.
Tailored Dimensional Capacities: If your production requires specifications slightly outside the standard range, our engineering team can modify the mandrels and cutting carriages to meet your exact targets.
Electrical System Adaptation: The standard 380V / 3phase / 50Hz setup can be fully customized to match the specific voltage and frequency standards of your geographic region, ensuring plug-and-play installation.
Component Brand Selection: Choose your preferred brands for critical electrical and pneumatic components to align seamlessly with your facility's existing maintenance inventory.
Layout and Footprint Consultations: We can consult on the physical configuration to ensure the 5600*2250*2170mm machine fits optimally within your factory floor plan, maximizing spatial efficiency.
The Multi - blades Paper Tube Making Machine has a wide range of applications in various industries:
Packaging Industry: It is used to produce paper tubes for packaging cosmetics, food, pharmaceuticals, and other products. The high - quality paper tubes can protect the products during transportation and storage.
Textile Industry: The machine manufactures paper tubes used in winding yarn, fabric, and other textile materials, ensuring smooth production processes in the textile sector.
Printing Industry: It produces paper tubes for rolls of printing paper, labels, and other printing materials, meeting the needs of the printing industry for high - quality core materials.
Daily Necessities Industry: Paper tubes made by this machine can be used in toilet paper rolls, paper towels, and other daily necessities, providing convenient and environmentally friendly packaging solutions.
Procuring heavy machinery is only the beginning of the relationship. We stand firmly behind the engineering of our equipment, providing a comprehensive support network designed to maximize your uptime and protect your investment. Our technical teams are always on standby to ensure your operations run without interruption.
Pre-Shipment Video Inspection: Experience complete transparency with detailed video outgoing-inspections, allowing you to verify machine performance and specifications before it leaves the facility.
On-Site Commissioning: Expert technicians are available to guide the installation, calibration, and initial startup directly on your production floor, ensuring optimal day-one performance.
Comprehensive Warranty Coverage: Enjoy peace of mind with a solid 12-month warranty on the entire machine, with critical core components protected for up to 1.5 years against manufacturing defects.
Rapid Remote Diagnostics: Our support engineers offer swift online troubleshooting and guidance, resolving technical queries efficiently to prevent costly production downtime.
Sourcing industrial equipment requires a partner who understands the rigorous demands of large-scale manufacturing. As a dedicated manufacturer and trusted supplier, we combine decades of mechanical engineering expertise with a deep understanding of packaging industry challenges. Our commitment goes beyond merely delivering a machine; we deliver a reliable, long-term production solution.
Proven Manufacturing Pedigree: Years of specialized focus on paper processing machinery ensure that every design choice is backed by practical, field-tested data and industry feedback.
Stringent Quality Assurance: Every unit undergoes rigorous stress testing, vibration analysis, and precision calibration before being certified for global dispatch.
End-to-End Supply Chain Control: By managing the entire fabrication process in-house, we maintain strict oversight over material quality, assembly standards, and delivery timelines.
Global Operational Footprint: Our equipment is trusted by high-volume producers worldwide, reflecting our ability to meet and exceed diverse international manufacturing standards.
Q1: How does the heat sealing function improve the structural integrity of the paper tubes?
A1: The integrated heat sealing mechanism applies precise thermal energy to the adhesive layers during the winding process. This accelerates the curing time and creates a cross-linked bond between the kraft paper layers, significantly increasing the crush resistance, moisture defense, and overall rigidity of the finished core.
Q2: Can the multi-blade cutting system be adjusted for different lengths during the same production run?
A2: The standard configuration utilizes a synchronized multi-blade array set to specific intervals. While the physical distance between individual blades is manually adjusted during setup, the primary cutting carriage is controlled via the CNC and PLC system, allowing for rapid master-length parameter changes between batches directly via the touch screen.
Q3: What maintenance routines are required for the servo-driven cutting mechanism?
A3: Routine maintenance is streamlined for efficiency. It involves regular lubrication of the linear guide rails, periodic inspection of the servo motor's drive belts for proper tension, and ensuring the cutting blades remain sharp and free of adhesive buildup. The machine's intuitive interface also provides diagnostic alerts if the servo experiences unusual mechanical resistance.
Q4: Is it possible to integrate this machine with automated paper roll feeding systems?
A4: Yes, the equipment is designed with modularity in mind. The raw material intake section can be synchronized with external automated unwinding stands, web guides, and tension controllers, allowing for seamless integration into fully automated, continuous production lines with minimal human oversight.
Q5: How does the equipment handle fluctuations in raw material thickness?
A5: The dual-head winding mechanism is equipped with dynamic tension control. It automatically compensates for minor variations in paper web thickness and density, ensuring that the winding process remains tight and uniform. This prevents loose layers, structural deformities, or delamination in the final product, regardless of slight raw material inconsistencies.
