CFJG-20 Spiral Winding Multi-blades Paper Tube Making Machine with automatic adjust blades distance

Step onto the production floor and experience the rhythmic, quiet hum of precision engineering with our advanced spiral winding equipment. Crafted from heavy-duty, industrial-grade steel, the machine boasts a sleek, metallic finish that feels cool and robust to the touch, reflecting its unyielding durability. As the raw paper layers seamlessly glide through the tension-controlled rollers, you can hear the crisp, smooth slicing of the multi-blade cutting system working in perfect synchronization. This equipment transforms standard paper rolls into perfectly cylindrical, rigid cores without the deafening clatter typical of older, less refined machinery. By integrating intelligent servo tracking and highly precise gluing mechanisms, it completely eliminates the frustration of uneven edges, weak structural integrity, and delamination. Facility managers will immediately notice a dramatic reduction in material waste and a significant improvement in overall workflow fluidity. The intuitive touch screen interface glows softly, providing operators with absolute, fingertip control over every parameter, turning complex manufacturing processes into a streamlined, stress-free operation that elevates the efficiency of your entire production floor.

Product Specifications

Key Features & Highlights

Elevate your packaging production capabilities with machinery specifically designed to prioritize operational excellence and structural integrity. This equipment is engineered to tackle the most demanding production schedules while maintaining microscopic precision across every single output. By addressing common industry pain points such as inconsistent core lengths and weak adhesive bonds, it ensures your final products meet the strictest commercial standards.

• Intelligent Tracking Mechanism: The servo-driven synchronous tracking eliminates jagged edges, providing a clean, razor-sharp finish on every tube without pausing the workflow.

• Optimized Adhesive Application: The dual-sided gluing capability guarantees that layers fuse perfectly, creating a solid, crush-resistant structure that feels incredibly rigid under pressure.

• Heavy-Duty Foundation: Weighing in at 4000 kilograms, the massive chassis absorbs operational vibrations, resulting in a whisper-quiet production environment and extending the lifespan of moving parts.

• Energy-Efficient Drive: The inverter-based speed regulation not only provides smooth acceleration but also significantly reduces power consumption during continuous, round-the-clock shifts.

Comprehensive Performance Capabilities

Automation & Control Precision

Equipped with an advanced PLC controller and a highly responsive touch screen Human-Machine Interface (HMI), this system makes parameter configuration incredibly intuitive. The integration of a servo synchronous tracking cutting system alongside precise encoder length-fixing technology ensures that every paper tube is cut to the exact millimeter. This microscopic level of control drastically reduces the defect rate, ensuring that every batch meets rigorous quality control standards without constant manual adjustments.

Production Efficiency & Capacity

Time is a critical asset in commercial manufacturing. This machine features a robust multi-cutter system, coming standard with five exceptionally sharp blades. When combined with an adjustable working speed of 1 to 30 meters per minute via precise inverter regulation, the equipment facilitates high-speed, continuous production. This rapid output capability significantly increases the volume of paper tubes manufactured per hour, empowering your facility to fulfill massive orders well ahead of tight deadlines.

Specification Adaptability & Flexibility

Versatility is at the heart of this machine's design. Capable of winding up to 10 distinct layers of paper, it effortlessly produces tubes with inner diameters ranging from 20mm to 100mm, wall thicknesses of 1mm to 5mm, and lengths between 100mm and 1200mm. This broad operational spectrum makes it the perfect solution for manufacturing everything from delicate cling film cores and sanitary tissue rolls to robust industrial paper cans, allowing you to diversify your product offerings and capture new market segments.

Winding & Gluing Process

The structural integrity of a paper tube relies entirely on its winding and gluing mechanics. Utilizing a two-head, single-belt spiral winding design, the machine maintains impeccable tension control, ensuring a smooth, wrinkle-free application. It offers both single and double-sided gluing options, supported by independent 10-layer paper reel stands and glue units. This meticulous process guarantees that the adhesive is distributed evenly, resulting in a final product that boasts superior load-bearing capacity and complete resistance to warping or deformation.

Operation Convenience & Labor Cost

In an era where skilled labor is increasingly difficult to source, this highly automated production line is a strategic asset. The intelligent design allows the entire massive operation to be managed efficiently by just one or two operators. By shifting the burden of precision from human hands to automated software, it lowers the reliance on highly experienced technicians. This not only slashes overhead labor costs but also simplifies workforce management and training protocols.

Equipment Stability & Durability

Built to withstand the punishing environment of continuous industrial manufacturing, the machine's 4-ton weight provides an incredibly stable foundation. This immense mass effectively dampens and absorbs the micro-vibrations generated during high-speed winding and cutting. All core transmission components and control modules are manufactured to strict industrial grades, guaranteeing that the equipment will maintain its exceptional stability and deliver an ultra-long service life, even under high-load, non-stop operational conditions.

Why Choose Us

Partnering with a dedicated manufacturer means securing a distinct competitive edge in your specific market. We understand that equipment downtime translates directly to lost revenue, which is why our engineering philosophy centers on relentless reliability and proactive support. Our production solutions are crafted not just to meet current industry demands, but to future-proof your facility against evolving packaging trends and continuous operational stress.

• Direct Manufacturer Expertise: Gain immediate access to uncompromised technical support and insights straight from the engineers who conceptualized and built the machinery.

• Rigorous Quality Assurance: Every single unit undergoes extensive, multi-point stress testing before leaving our facility, ensuring it performs flawlessly from the moment it is powered on.

• Customized Production Solutions: We expertly tailor power supply configurations and component setups to seamlessly integrate with your existing regional infrastructure and grid requirements.

• Long-Term Value Creation: By drastically reducing maintenance needs, minimizing material waste, and optimizing labor, our equipment delivers a rapid and sustained return on investment.

• Proven Global Reach: We possess a strong track record of equipping large-scale commercial facilities worldwide, backed by prompt, secure, and fully insured logistical networks.

Frequently Asked Questions (FAQ)

How does the servo synchronous tracking system improve the final product?

The servo synchronous tracking system ensures that the cutting mechanism moves at the exact same speed as the continuously winding paper tube. This flawless synchronization guarantees a perfectly perpendicular, clean cut without any crushing or tearing of the paper edges, resulting in a premium finish that requires no secondary trimming.

Can this machinery handle different types of industrial adhesives?

Yes, the independent 10-layer glue unit is designed to accommodate a wide variety of industrial adhesives used in paper core manufacturing. The system features adjustable application rollers that allow operators to precisely control the thickness and spread of the glue, whether using standard water-based adhesives or specialized rapid-setting formulas.

What maintenance routines are required to keep the multi-cutter system optimal?

The multi-cutter system is designed for low maintenance, but to ensure peak performance, we recommend daily clearing of paper dust from the blade housing. The blades themselves are manufactured from high-hardness alloys and only require periodic sharpening or replacement based on your specific production volume, which can be done swiftly without dismantling the entire cutting head.

How does the machine accommodate rapid changeovers for different core diameters?

Changing the core diameter is a highly streamlined process. The machine utilizes interchangeable winding mandrels that can be swapped out quickly by the operator. Combined with the intuitive PLC touch screen where new parameters (such as cutting length and speed) can be loaded from pre-saved recipes, the entire changeover process minimizes machine downtime significantly.

Is the PLC control system capable of storing different production recipes?

Absolutely. The advanced Human-Machine Interface (HMI) allows facility managers to program and save multiple production recipes. If you frequently switch between manufacturing toilet paper cores and heavy-duty paper cans, the operator can simply select the corresponding profile on the screen, and the machine will automatically adjust the encoder length-fixing and speed parameters to match the exact specifications.

Can be Customized with automatic adjusting blades distance

Five knives at a time produce four tubes at once