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Step onto the factory floor, and the first thing you will notice about the CFJG-SK-50 Servo Controlled Paper Tube Making Machine is the rhythmic, quiet hum of its synchronized servo motors, a stark contrast to the clattering noise of older, conventional equipment. The machine boasts a heavy-duty, powder-coated steel frame that feels cold and unyielding to the touch, anchoring the entire production line with zero vibration even at peak operating speeds. As the kraft paper unwinds from the tension-controlled stands, it glides seamlessly through the double-sided gumming station, emitting the faint, industrial scent of fresh adhesive.
The paper plies are then tightly spiraled around the mandrel, forming a dense, rigid tube that feels solid and uncrushable in your hands. The high-speed steel blade slices through the continuous core with a sharp, satisfying snap, leaving behind perfectly smooth, burr-free edges. This flawless execution directly translates to zero wasted material and a significant reduction in downstream packaging jams. By integrating this sophisticated equipment into your facility, you are not merely upgrading a single step in your workflow; you are establishing a foundation of absolute reliability, ensuring every single paper core meets the strictest tolerances demanded by the textile, printing, and packaging sectors.
Understanding the technical capabilities of your equipment is crucial for optimizing your production line. The following table details the exact operational parameters, power requirements, and dimensional capacities of the CFJG-SK-50 model. These specifications are engineered to provide maximum output while maintaining strict quality control, ensuring your facility can handle diverse paper core demands with absolute precision.
Model | CFJG-SK-50 |
|---|---|
Control System | High Precision Servo Control System / PLC |
Production Speed | 1-20 m/min (Up to 150 pcs/min) |
Applicable Inner Diameter | 20 - 100 mm (Customizable 5 - 200 mm) |
Paper Tube Length | 500 - 5000 mm |
Wall Thickness | 1 - 5 mm |
Paper Layers | Up to 10 Layers |
Gumming Type | Double Side |
Cutting System | Servo Synchronous Tracking Cut / High Speed Steel Blade |
Motor Power | 5.5 kW |
Voltage | 380V/50Hz (Customizable) |
Defect Rate | < 1% |
To stay ahead in a competitive manufacturing landscape, your facility requires equipment that delivers more than just basic functionality. The CFJG-SK-50 is engineered with advanced features designed to eliminate production bottlenecks, reduce material waste, and elevate the structural integrity of your paper cores.
Flawless Edge Cutting: Utilizing a servo-synchronous tracking cut system paired with a high-speed steel blade, the machine delivers a clean, burr-free finish on every tube, eliminating the need for secondary trimming operations.
Optimized Adhesive Application: The double-sided gumming system ensures uniform glue distribution across up to 10 layers of paper, resulting in a final product with superior crush resistance and structural rigidity.
Energy-Efficient Power Utilization: Driven by a robust 5.5 kW motor, the optimized mechanical transmission minimizes energy loss, allowing for continuous, high-speed operation without excessive electrical overhead.
Vibration-Free Operation: The heavy-duty steel chassis absorbs kinetic energy during high-speed winding, ensuring the mandrel remains perfectly stable for consistent inner diameter dimensions.
Versatility and precision are the cornerstones of profitable manufacturing. This machine is meticulously designed to adapt to a wide spectrum of industrial requirements, giving your facility the agility to accept diverse orders and scale operations seamlessly.
Core Control & Machining Precision: Driven by an advanced servo control system and a responsive PLC interface, this equipment dictates speed, tension, and cutting length with absolute authority. This meticulous control guarantees highly consistent dimensions and smooth edges, strictly keeping the defect rate below 1%.
Production Efficiency & Capacity: Engineered for high-volume output, the system achieves a winding speed of 1 to 20 meters per minute, translating to a maximum of 150 pieces per minute. The refined mechanical structure reduces energy consumption while supporting continuous, round-the-clock operation.
Specification Adaptation & Flexibility: Out of the box, the machine accommodates inner diameters of 20 to 100mm, wall thicknesses of 1 to 5mm, and lengths from 500 to 5000mm. For specialized applications, the mandrel capacity can be customized to handle diameters ranging from 5 to 200mm, perfectly serving the packaging, textile, printing, and construction sectors.
Automation & Ease of Operation: The intuitive touch-screen interface allows operators to configure speed, length, and batch quantities with a single tap. An integrated automatic fault diagnosis system instantly pinpoints potential issues, drastically reducing troubleshooting time and maintenance costs.
Structural Strength & Durability: Forged from premium heavy-duty steel, the machine's frame and core components undergo rigorous wear-resistant treatments. This rugged construction thrives in harsh industrial environments, guaranteeing an exceptionally long service life.
Deep Customization & Expansion: We provide comprehensive tailoring services to build your ideal production line. Beyond dimensional adjustments, the system can seamlessly integrate modular add-ons such as automatic gluing, inline labeling, and precision printing.
After-Sales Assurance & Technical Support: We secure your investment with on-site installation, comprehensive operator training, and 24/7 technical support. A robust inventory of original spare parts ensures rapid delivery within 3 to 7 working days, eliminating operational anxiety.
Selecting the right machinery supplier is a critical decision that impacts your operational efficiency for years to come. We do not just build equipment; we engineer comprehensive manufacturing solutions tailored to the rigorous demands of modern industry.
Uncompromising Quality Control: Every machine is subjected to a grueling series of stress tests before it ever leaves our facility, ensuring it performs flawlessly under continuous, high-capacity workloads.
Direct Manufacturer Advantage: By partnering directly with the source, you bypass intermediary markups and gain direct access to our engineering team for rapid modifications and technical consultations.
Global Supply Chain Reliability: We understand that downtime is costly. Our streamlined logistics network and extensive parts inventory guarantee that critical components reach your facility swiftly, keeping your production lines moving.
Future-Proof Engineering: Our machinery is designed with modularity in mind, allowing you to easily integrate software updates and hardware expansions as your production capabilities grow.
To assist your procurement and engineering teams in evaluating this equipment, we have compiled detailed answers to the most common technical inquiries regarding installation, operation, and maintenance.
How does the servo-synchronous tracking cut system improve the final product?
The servo system synchronizes the blade's movement perfectly with the continuous forward motion of the winding paper. This eliminates the tearing or crushing that often occurs with static cutters, resulting in a perfectly clean, 90-degree edge that requires no further finishing.
Can the machine handle varying grades of kraft paper?
Yes. The tension control system is highly responsive and can be fine-tuned via the PLC interface. This allows the machine to smoothly process different basis weights and qualities of kraft paper without snapping the web or causing loose winding.
What is the typical changeover time for different tube diameters?
Thanks to the quick-release mandrel design and the digitized parameter settings on the touch screen, a skilled operator can complete a full diameter changeover in approximately 15 to 20 minutes, significantly reducing machine downtime between batches.
What specific maintenance routines are required for the gluing system?
The double-sided gumming system is designed for easy access. Daily maintenance simply involves flushing the adhesive basin with warm water to prevent curing, and a weekly inspection of the applicator rollers to ensure uniform glue distribution.
Is the 380V/50Hz power requirement adaptable for different regions?
Absolutely. While 380V/50Hz is the standard configuration, our electrical engineering team can customize the transformers and motor drives to match your facility's specific local grid requirements prior to shipping.
